December 21, 2009
By: Admin
Category: Solar Cells
Glitter-sized Solar Photovoltaics Produce Competitive Results
Adventures in microsolar supported by microelectronics and MEMS techniques
Representative thin crystalline-silicon photovoltaic cells – these are from 14 to 20 micrometers thick and 0.25 to 1 millimeter across.
Sandia National Laboratories scientists have developed tiny glitter-sized photovoltaic cells that could revolutionize the way solar energy is collected and used.
The tiny cells could turn a person into a walking solar battery charger if they were fastened to flexible substrates molded around unusual shapes, such as clothing.
The solar particles, fabricated of crystalline silicon, hold the potential for a variety of new applications. They are expected eventually to be less expensive and have greater efficiencies than current photovoltaic collectors that are pieced together with 6-inch- square solar wafers.
The cells are fabricated using microelectronic and microelectromechanical systems (MEMS) techniques common to today’s electronic foundries.
Sandia lead investigator Greg Nielson said the research team has identified more than 20 benefits of scale for its microphotovoltaic cells. These include new applications, improved performance, potential for reduced costs and higher efficiencies.
“Eventually units could be mass-produced and wrapped around unusual shapes for building-integrated solar, tents and maybe even clothing,” he said. This would make it possible for hunters, hikers or military personnel in the field to recharge batteries for phones, cameras and other electronic devices as they walk or rest.
Sandia project lead Greg Nielson holds a solar cell test prototype with a microscale lens array fastened above it. Together, the cell and lens help create a concentrated photovoltaic unit.
Even better, such microengineered panels could have circuits imprinted that would help perform other functions customarily left to large-scale construction with its attendant need for field construction design and permits.
Said Sandia field engineer Vipin Gupta, “Photovoltaic modules made from these microsized cells for the rooftops of homes and warehouses could have intelligent controls, inverters and even storage built in at the chip level. Such an integrated module could greatly simplify the cumbersome design, bid, permit and grid integration process that our solar technical assistance teams see in the field all the time.”
For large-scale power generation, said Sandia researcher Murat Okandan, “One of the biggest scale benefits is a significant reduction in manufacturing and installation costs compared with current PV techniques.”
Part of the potential cost reduction comes about because microcells require relatively little material to form well-controlled and highly efficient devices.
From 14 to 20 micrometers thick (a human hair is approximately 70 micrometers thick), they are 10 times thinner than conventional 6-inch-by-6-inch brick-sized cells, yet perform at about the same efficiency.
100 times less silicon generates same amount of electricity
“So they use 100 times less silicon to generate the same amount of electricity,” said Okandan. “Since they are much smaller and have fewer mechanical deformations for a given environment than the conventional cells, they may also be more reliable over the long term.”
Another manufacturing convenience is that the cells, because they are only hundreds of micrometers in diameter, can be fabricated from commercial wafers of any size, including today’s 300-millimeter (12-inch) diameter wafers and future 450-millimeter (18-inch) wafers. Further, if one cell proves defective in manufacture, the rest still can be harvested, while if a brick-sized unit goes bad, the entire wafer may be unusable. Also, brick-sized units fabricated larger than the conventional 6-inch-by-6-inch cross section to take advantage of larger wafer size would require thicker power lines to harvest the increased power, creating more cost and possibly shading the wafer. That problem does not exist with the small-cell approach and its individualized wiring.
From left to right, Sandia researchers Murat OKandan, Greg Nielson, and Jose Luis Cruz-Campa, hold samples containing arrays of microsolar cells.
Other unique features are available because the cells are so small. “The shade tolerance of our units to overhead obstructions is better than conventional PV panels,” said Nielson, “because portions of our units not in shade will keep sending out electricity where a partially shaded conventional panel may turn off entirely.”
Because flexible substrates can be easily fabricated, high-efficiency PV for ubiquitous solar power becomes more feasible, said Okandan.
A commercial move to microscale PV cells would be a dramatic change from conventional silicon PV modules composed of arrays of 6-inch-by-6-inch wafers. However, by bringing in techniques normally used in MEMS, electronics and the light-emitting diode (LED) industries (for additional work involving gallium arsenide instead of silicon), the change to small cells should be relatively straightforward, Gupta said.
Each cell is formed on silicon wafers, etched and then released inexpensively in hexagonal shapes, with electrical contacts prefabricated on each piece, by borrowing techniques from integrated circuits and MEMS.
Offering a run for their money to conventional large wafers of crystalline silicon, electricity presently can be harvested from the Sandia-created cells with 14.9 percent efficiency. Off-the-shelf commercial modules range from 13 to 20 percent efficient.
A widely used commercial tool called a pick-and-place machine — the current standard for the mass assembly of electronics — can place up to 130,000 pieces of glitter per hour at electrical contact points preestablished on the substrate; the placement takes place at cooler temperatures. The cost is approximately one-tenth of a cent per piece with the number of cells per module determined by the level of optical concentration and the size of the die, likely to be in the 10,000 to 50,000 cell per square meter range. An alternate technology, still at the lab-bench stage, involves self-assembly of the parts at even lower costs.
Solar concentrators — low-cost, prefabricated, optically efficient microlens arrays — can be placed directly over each glitter-sized cell to increase the number of photons arriving to be converted via the photovoltaic effect into electrons. The small cell size means that cheaper and more efficient short focal length microlens arrays can be fabricated for this purpose.
High-voltage output is possible directly from the modules because of the large number of cells in the array. This should reduce costs associated with wiring, due to reduced resistive losses at higher voltages.
Other possible applications for the technology include satellites and remote sensing.
The project combines expertise from Sandia’s Microsystems Center; Photovoltaics and Grid Integration Group; the Materials, Devices, and Energy Technologies Group; and the National Renewable Energy Lab’s Concentrating Photovoltaics Group.
Involved in the process, in addition to Nielson, Okandan and Gupta, are Jose Luis Cruz-Campa, Paul Resnick, Tammy Pluym, Peggy Clews, Carlos Sanchez, Bill Sweatt, Tony Lentine, Anton Filatov, Mike Sinclair, Mark Overberg, Jeff Nelson, Jennifer Granata, Craig Carmignani, Rick Kemp, Connie Stewart, Jonathan Wierer,
George Wang, Jerry Simmons, Jason Strauch, Judith Lavin and Mark Wanlass (NREL).
The work is supported by DOE’s Solar Energy Technology Program and Sandia’s Laboratory Directed Research & Development program, and has been presented at four technical conferences this year.
The ability of light to produce electrons, and thus electricity, has been known for more than a hundred years.
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September 12, 2009
By: Admin
Category: Solar Panel
A Project on Solar Panels To Educate Youngsters About The Energy Crises
Choosing the right science project for young people to do should include the concept of helping them become more involved in today’s important global issues. A science project on solar panels could be just the thing for them to gain a better understanding of how the energy crisis is affecting us and what they can do about it.
The world as we know it today has undergone drastic changes in the last few decades. Consider the past one hundred years of industry and the damaging effects this has played on the environment. Our lakes, oceans, and rivers are in a pitiable state. The very air that we breathe is infused with pollutants that make us sick. Natural disasters are becoming more occurent and destroy millions in property while killing hundreds of lives each year. The energy sources that have provided the power to fuel so-called economic and technological development and progress have taken their toll on our fragile environment. And the younger and future generations are the ones who are going to pay for the follies of the older generations who thoughtlessly abused our natural resources and the environment.
Teach Your Pupils This School Science Project
It has come to a point that the very survival of the human race is being questioned as being endangered in the coming years. The abuse of Mother Nature and her bounty has led to massive pollution throughout the globe. The biggest impact has been those of fossil fuels polluting, not only the atmosphere but, the water and other resources that maintain our survival. The mining of such fuels causes irreversible damage to the nearby environment.
They are a probable contributor to global warming, which threatens to melt the polar ice caps that could lead uncontrollable floods. The sulphur oxide emissions produced by fossil fuels cause harmful acid rain. Because fossil fuels cannot be recycled, they will eventually run out. The fact that our fossil fuel resources are fast depleting is a serious issue which we will have to face or else we can no longer have sufficient sources of energy to support human civilization.
High School Solar Panel Project
These all being said, you can imagine how educating the future generations of our world about energy efficiency can help in saving what remains of our energy sources and rebuilding the damage fossil fuels have done. The energy crises, the harmful consequences of fossil fuel use on the environment – our young people should be made aware as to how these are both significant issues that affect the very survival of the human race as we know it today.
Knowledge is a powerful weapon which can arm the future generations in their fight to rescue our ailing planet through resolving the issues on energy sources. Putting it into application makes it even more powerful. Showing the young ones the application of that knowledge is the best means to get their interest and win their support.
The Theory and Pracitical on a DIY Solar Panel Project
Imagine the future effects on the energy crises if pupils and students in all learning establishments were to undertake a school science project that included theory and the building of a solar panel. Solar panels harnessing the energy from sun rays are very appropriate to demonstrate to the youth the alternative energy solutions that are available. Doing the project by themselves will help them realize just how efficient solar power is. Harnessing power from the sun is a concept that young people of today should be familiar with. Let them have a hands-on project on alternative energy sources such as this one and this will help everyone benefit from the knowledge that the energy and environmental crises can be solved with modern scientific solutions.
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June 03, 2009
By: Admin
Category: General
New Solar Technology Trends Around the World
Executive Summary about Solar Technology by Philip Richards
In the business of solar energy, the U.S. has not been the biggest buyer of solar power. While the U.S. does quite well exporting solar panels and solar technology, there are many Americans who still find the cost of panels very prohibitive. As the price of solar energy decreases, Europe has had a much higher demand for solar power than anywhere else in the world. Many European universities and campuses have rebuilt their dorms to run off solar energy. Most water heaters in Europe are solar-powered, even if the home doesn’t have a full solar panel system.
In Europe, it’s not just small residential power systems that are leading the way in solar energy dependence. Specifically, Italy, Greece and the Czech Republic are the newest customers of solar power systems. These countries have begun to purchase so much solar energy that their borders have seen changes in tariffs for solar panels. Japan, who’s also been at the forefront of solar panel imports, has picked up solar panel buying as the cost of gas and electricity rises. There are entire neighborhoods in Japan outfitted with residential solar power panels. For example, the neighborhood of Iwaki New Town has about 46 homes outfitted with full private solar power panels. Japan also uses solar energy in surprising places. Japan is the only country to power most of its vending machines with solar energy. Sharp, one of the largest solar panel producing companies in Japan estimates that by 2010, Japan will produce 4.8 million kWh of solar energy.
The Race For New Solar Technology Is On
Executive Summary about Solar Technology by Winifred Churchill
Companies around the world are beginning to seriously consider the POWER of solar power.
- In Mexico a solar dish is being tested. The expanding and contracting hydrogen gas drives pistons which power a generator which creates electricity.
- A new thin-film technology is being used on the windows of high-rise apartment buildings and skyscrapers to collect the sun’s power for use in the buildings. It is attractive and not nearly as expensive as regular solar panels.
- Thin-film is attracting major manufacturers around the world.
- New solar technology is using crystalline silicon cells for solar power panels.
One criticism of solar energy is that it cannot be relied upon for a steady supply of energy, but there are projects underway which are addressing that issue. In short, solar technology is going the way of the computer industry or cell phones. Now you get the same functionality available in personal computers on tiny cell phones. The new silicon cells for solar panels may bring a similar revolution to solar power making it a reliable, clean source of energy.
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May 24, 2009
By: Admin
Category: Nanosolar, Solar Cells
Nanosolar Powersheet
Executive Summary about Nanosolar by nanosolar.com -MICHAEL MOYER
Imagine a solar panel without the panel. Just a coating, thin as a layer of paint, that takes light and converts it to electricity. From there, you can picture roof shingles with solar cells built inside and window coatings that seem to suck power from the air.
Cost has always been one of solar’s biggest problems. Traditional solar cells require silicon, and silicon is an expensive commodity (exacerbated currently by a global silicon shortage). That means even the cheapest solar panels cost about $3 per watt of energy they go on to produce.
Nanosolar’s cells use no silicon, and the company’s manufacturing process allows it to create cells that are as efficient as most commercial cells for as little as 30 cents a watt. “It really is quite a big deal in terms of altering the way we think about solar and in inherently altering the economics of solar.”
In San Jose, Nanosolar has built what will soon be the world’s largest solar-panel manufacturing facility. California, for instance, recently launched the Million Solar Roofs initiative, which will provide tax breaks and rebates to encourage the installation of 100,000 solar roofs per year, every year, for 10 consecutive years (the state currently has 30,000 solar roofs). The company is ready for the solar boom.
NANOSOLAR: Solar-cell Coating
Executive Summary about Nanosolar by Silicon Valley
Solar panels are big, clunky, heavy, require special installation, and, if they break, replacing them can be quite expensive.
The PowerSheet is made from a layer of solar-absorbing nano-ink that is printed onto a foil-thin metal sheet.
Because of the ever-increasing costs of energy and the obvious environmental impact of burning up fossil fuels, turning to alternative energy sources such as solar energy is a priority.
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